In today’s fast-paced manufacturing environment, real-time visibility into production status is no longer optional — it’s essential. One of the most effective tools for immediate, visual communication on the shop floor is the Andon system. While traditional systems focus on basic alerts, the Red and Yellow Andon Intermediate solution offers a smarter, more flexible approach to managing alerts and support needs without halting operations entirely.
What Is an Andon System?
An Andon system is a visual management tool used in lean manufacturing to signal the status of production lines. It uses color-coded lights — typically red, yellow, and green — to communicate information quickly to operators, supervisors, and maintenance teams.
Understanding the Red and Yellow Andon Intermediate Model
The intermediate-level Andon system bridges the gap between fully manual and fully automated alert systems. Here’s how the Red and Yellow lights function in this setup:
🔴 Red Light: Signals a critical issue that requires immediate intervention — such as a machine breakdown, safety hazard, or quality defect. This often triggers a line stop.
🟡 Yellow Light: Indicates a warning or request for support. This could include material shortages, tool replacements, or minor process variations — situations that don’t require the line to stop but still need attention.
This intermediate approach allows for efficient communication without unnecessary disruptions, improving productivity and reducing downtime.
Key Benefits of the Red and Yellow Andon Intermediate System
✅ Improved Communication: Operators can instantly communicate problems without leaving their workstation.
✅ Faster Response Times: Maintenance and supervisors can respond based on color-coded urgency.
✅ Increased Productivity: Yellow signals help manage small issues before they escalate to critical problems.
✅ Customization: The system can be tailored to match the specific needs of each production environment.
Industries That Benefit from Intermediate Andon Systems
Automotive Manufacturing
Electronics and PCB Assembly
Pharmaceutical Production
Packaging & FMCG
Logistics and Warehousing
Why Choose Glansa’s Andon Solutions?
Glansa offers advanced Andon systems designed to fit modern production lines. Our intermediate solutions provide:
Real-time data visualization
Custom alert configurations
Integration with MES or ERP platforms
Scalable hardware and software options
Explore our Andon system in detail here: 👉 https://glansa.com/andon/
Conclusion
A well-implemented Andon system can transform the way your factory communicates and reacts to issues. The Red and Yellow Andon Intermediate model strikes the perfect balance — providing clarity, responsiveness, and operational efficiency without overwhelming automation or manual complexity.
To stay competitive, smart manufacturing calls for smart solutions — and Andon is a great place to start.